Process & Environmental Engineering

PROCESS & ENVIRONMENTAL ENGINEERING

The Process and Environmental consultants have extensive process knowledge of cement, lime, frac sand, coal and other minerals and available control technologies which enables us to provide an exceptional, unique value to our customers. Our focus is to satisfy specific client requirements with creative, cost-effective solutions. These solutions are developed by a staff with over 100 years of combined experience in plant operations and process design.

PROCESS ENGINEERING

Engineering Studies Flow Diagram Development
Mine and Quarry Planning Operations Analysis and Planning
Heat and Mass Balances Process Review Assistance
Plant Audits and Optimization Equipment Selection Assistance
Waste Heat Recovery Material Storage Optimization
Alternative Fuels Operations Analysis

PROCESS ENGINEERING SERVICES:

  • Feasibility studies for plant upgrades, expansions, and Greenfield plants
  • Development of plant & system concepts
  • Evaluate OEM’s individual schemes and integrate into a seamless global scheme for the entire plant
  • Process selection and equipment analysis
  • Equipment and process specifications
  • Flow diagram development with heat and material balances
  • Process control loops for interlocking
  • Operations analysis and planning
  • Raw materials evaluations and selection
  • Analysis of production and shipping patterns to optimize clinker and cement storage requirements
  • Kiln feed mix design for cement clinker
  • Plant audits to improve efficiency
  • Startup and commissioning assistance
  • Field assessment of combustion systems

ENVIRONMENTAL ENGINEERING SERVICES

    • Evaluation/Selection of Optimum Technologies for mitigation of emissions
    • NESHAP Compliant Designs
    • Emission Reduction and Control (BACT and MACT)
    • Development of Control Strategies
    • Emissions Control Systems
    • Equipment Specifications based on most current Environmental Regulations
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