In order to assist with a permitting process, PENTA produced a report and drawing showing the installation of a generator set for a facility in Rock Hill, SC, along with a method to reduce noise level.
PENTA assisted a client in St. Louis, MO with a concrete leveling pad drawing required to obtain a construction permit
We performed electrical engineering for a CKD metering system for a cement plant in Missouri.
On PENTA’s Industrial side, we were awarded an EPC-style capital expense study for a new loadout station for a cement plant in Texas in addition to the visual structural inspection of storage silos. A flowsheet, equipment list, plot plan, GAs, equipment specifications and schedule were part of our deliverables.
PENTA was awarded additional engineering work for a concentrate storage and blending facility and for a baghouse replacement in Arizona.
PENTA was awarded additional engineering work for a kiln baghouse replacement for a cement producer in Rapid City, SD.
For a client in Virginia, PENTA worked on a project that involved relocating a silo and associated equipment from one state to another. We provided silo foundation and general arrangement drawings to specify new equipment for installation, and ensure the layout of a new silo, bucket elevator and screw conveyor fits.
PENTA continued providing mechanical engineering support on site to a lead smelting plant in Missouri.
PENTA visited a mineral resources site to evaluate mineable reserves and other critical information as requested by the Client.
PENTA provided structural engineering to strengthen portal openings on cement silos at a cement manufacturing facility in Missouri.
PENTA provided the engineering to repair a bolted sand bin roof for a certified steel fabrication facility in PA.
A company that manufactures batteries for industrial use hired PENTA Industrial to apply FlueGard, anti-corrosion coating, to a baghouse.
PENTA provided a cost estimate to recommission a kiln spray tower for a major lime producer.
Feasibility study for upgrading a clinker handling system and off-spec silo for a major cement manufacturing facility in Texas. PENTA evaluated 4 options and provided an EPC-style CAPEX for the preferred option.
For a manufacturer of high quality building materials in South Dakota, PENTA provided the Engineering to replace a kiln baghouse.
For a major cement manufacturing facility in Missouri, PENTA provided the Engineering for an improved, more accurate CKD metering system. This involved the structural detail design for a new bin, support steel structure, screw conveyor, foundations, as well as mechanical design and layout of conveyors, chute and bin venting system. A 3D scan of some areas was also performed.
PENTA visited the site of an agricultural facility in Illinois to conduct a study of the grain facility, evaluating silos, bins, etc. and generated a report with findings and recommendations for additional evaluation and improvements.
PENTA provided engineering services related to a pressure leaf filter for a company that provides mechanical services, installations, rigging and installations in Virginia. The system included a pre-filter tank, new pump, modification of access platform, and structural supports.
For a company in Colorado that provides transportation, transloading and environmental cleanup solutions, PENTA supplied three building concepts at a new site. The concepts included a single-story, two-story and three-story buildings. The layouts also illustrated the proposed track layout, silos, tank farm, truck scale and traffic pattern.
Biofuel Processing Plant in Tampa, FL. PENTA is providing EPCM services for a Secondary Recovered Materials to Enviro-fuel pellets production line. The fuel will be used to provide ‘green’ energy to fire cement and lime plants.
PENTA worked again with the Structural Group for the repair of a bank of salt silos in Utah, USA.
Cement Plant in South Dakota USA. Design engineering for foundation repairs and Conceptual Engineering and CapEx an overland conveyor.
Industrial Minerals Plant in Missouri, USA. Design engineering for truck scale and two loadout stations.
Phosphate Calcining Plant in Idaho – Engineering to optimize coal transport system to the kiln burner. Over the years, PENTA has worked in modernizing the coal handling pulverizing at this key chemical plant. This calcining plant was originally designed by Bendy Engineering Company, a precursor to PENTA Engineering.
Copper Mining Operation in Arizona. PENTA was awarded the design for a concentrate storage and blending facility including final engineering for construction, assistance with procurement of equipment and fabrication/construction services.
Lead Smelting Plant in Missouri, USA. PENTA provided site Mechanical Engineering support and Project Management assistance for one plant area and Construction Management for a wet scrubber system modification in another sector of the plant.
Industrial Waste Water Treatment Plant in Denver, Colorado USA. Plant inventory engineering services and market valuation of the facility for relocation to another site to allow construction of a new park and recreation area along the South Platte River.
Battery Recycling Plant in Pennsylvania, USA. PENTA Industrial installed corrosion protection coatings to the dust collection baghouse to protect the very aggressive acid corrosion of the processing plant off-gases.
PENTA assisted a major lime producer in the US with the preliminary engineering for the receiving, handling and firing of a solid bio-mass fuel.
PENTA prepared the designs for a new air compressor system for a salt plant in Louisiana. PENTA has provided many projects for the salt mining industry in recent years including a major salt importing port facility. An engineering evaluation of the salt mine operations was also carried out in order to increase production and efficiency. This included studying the installation of new rotary screens while keeping the existing ones operational during construction.
PENTA supplied engineering for several projects for a lead smelter in Missouri involving streamline handling of trash kettles, gator box modifications, MCC room modifications, water drainage and decontamination stations.
PENTA was involved in engineering solutions for the roofs of a bank of silos in danger of failure. The cement silo roofs were showing severe deflections and roof slab cracking. PENTA worked hand-in-hand with the Structural Group to remedy the structures giving new life to an old structure that is critical to the operations of this cement plant as all cement shipments by rail and truck are dispatched from these silos.
PENTA evaluated options for an enhanced hydrator at one of the Midwest USA plants. A report with the CapEX, flowsheets, equipment list and 3D model arrangements were provided for the customer.
PENTA performed the structural inspection of steel plate loadout bins and concrete silos at two cement terminals in Louisiana. The mechanical inspection and assessment of lump crushers on top of silos and at withdrawal; and assessment to replace existing extraction belt and bucket elevator with automated gates and FK pumps.
Georgia USA Cement Terminal. Study to replace a pneumatic unloading system with a mechanical conveying system to increase capacity and reduce rail unloading time.