PENTA has completed improvements and upgrades to numerous cement plants globally. Our in-depth knowledge and comprehensive services combined with the extensive experience of our staff allows us to completely develop projects from conceptual design to start-up. We evaluate the needs of each specific project and provide high-technical solutions to suit every individual situation.
- Geological Evaluation, Mining & Quarrying Operations: Optimization of mineral resources including drilling, mine plans, and crushing and screening plants.
- Mineral Resource and Ore Reserve Evaluations: Our geologists, minerals characterization specialist, and mining engineers direct the core drilling, sampling, geological mapping, mine planning and reserve calculations and recommend the optimum raw mix designto extend the life of the mine.
- Engineering Design of cement plant systems. The core business of PENTA is in the engineering of heavy industrial facilities. PENTA is composed of a highly experienced multi-disciplinary team covering:
- Mechanical Engineering Design
- Electrical & Automation Design
- Civil / Structural Engineering Design
- Process & Environmental Engineering
- Mining Engineering
- Feasibility Studies: capital and operating cost estimates, process evaluations, and operations analysis.
- Plant & Company Valuations: Comprehensive valuations that take into consideration business assets, historical earnings, market, mining reserves, production methods, reliability, plant personnel, management, financials and future projections.
- Commissioning and Startup:PENTA’s comprehensive commissioning plan lays out the specifics on how the project will be put into operation. In addition, PENTA assists its clients so that they can accurately plan a ramp up for production to full capacity when the project is completed.
- Solid Fuels Handling:complete engineering of solid fuel handling facilities from process consulting to final design.
- Operators Training:Customized in-plant training to enhance and broaden the knowledge of plant personnel.
- Grinding & Milling: Design of optimum systems for drying and grinding in ball and roller mills, roller presses, classification by high-efficiency separators, cyclones, and screens.
- Pyroprocessing: Develop suitable systems of kilns, preheaters, pre-calciners, and coolers; emissions management and solid fuel firing systems; clinker handling and storage.
- Materials Handling: Belt, screw and air gravity conveyors, bucket, pan and drag conveyors; overland belt conveyors; bucket elevators; truck and rail loading and unloading systems; storage and reclaim systems.
- Bulk Storage Structures:Concrete silos & domes, steel bins, A-frame structures.
- Cement Terminals: Import terminals, truck, rail, barge, and ship.
- Instrumentation and Process Control:Design of instrumentation scheme and process control loops.
To learn more about PENTA’s EPC and EPCM Project Solutions please visit https://www.penta.net/epc-and-epcm-services/.
To learn more about PENTA’s Construction Management services please visit https://www.penta.net/construction-management/
Conversion of existing long dry kiln to a preheater/precalciner kiln and increasing the plant capacity from 1500 Mtpd to 2400 Mtpd clinker, which was part of a larger modernization investment at the LafargeHolcim Hagerstown plant…read more
Cement Plant Construction Management
EPCM plant construction management services (engineering, procurement, and construction management) were provided by PENTA for this $450 million cement plant project in the Middle East…read more
Alternative Fuels AGC Midlothian
Cement Plant, Texas -Tire Derived Fuel Facility
PENTA provided the engineering for the installation of a tire derived fuel (TDF) system at a plant in TX…read more
New Slag Grinding Plant Engineering
Engineering for Design and Permitting of a New Slag Grinding Plant. New slag grinding circuit for a 100,000+ ton per year production operation in the US. PENTA provided permitting assistance, project management…read more
New Grinding System for Minerals Facility
Design of a New Grinding System for a Minerals Facility
PENTA provided the design of a new grinding system to process pozzolan for a minerals facility
in the US…read more